The different between 3in1 Decoiler Straightener Feeder and the split type

The typical press stamping production line is mainly composed of three pieces of equipment: material rack (decoiler), Straightener machine, and feeder. Each machine plays its different role and is not related to each other. Each machine reserves buffer space in the middle area, while the 3in1 decoiler straightener feeder is entirely unused. It is also composed of a material rack, Straightener machine, and feeder. However, the three machines and equipment are integrated to realize the three functions of one machine in its structure. The 3in1 decoiler straightener feeder production line has become a trend in the stamping industry. What are the differences between the two stamping production lines?

1. Different feeder structures

The 3in1 decoiler straightener feeder saves more space. After the three functions of uncoiling, leveling and feeding are integrated into one; the 3in1 decoiler straightener feeder does not need to reserve a waiting area for any material. Its floor space is the size of the machine itself, usually 4-5 meters; In the ordinary split stamping automatic production line, a waiting area must be reserved between the material rack, leveler, and feeder, and the thicker the material, the longer the feeding step, the larger the waiting space required. In particular, for thick plate material stamping, a waiting area of about 3M must be reserved between the material rack and leveler, leveler, and feeder. The overall production line occupies a considerable space.

2. Different operation methods

The Jieda 3in1 decoiler straightener feeder operation can be completed through the touch screen and handle. It can automatically realize the functions of loading, pressing, supporting, guiding, folding, leveling, and feeding, and the operation is straightforward; For the split type automatic stamping production line, the three types of machines need to be independently introduced, fed, blocked, operated and tested, which are completely separated and the operation is relatively cumbersome.  

3. the different operation, production, and commissioning modes

The 3in1 decoiler straightener feeder short process stamping production line is straightforward. It only needs to connect the power supply and click on the touch screen to complete the commissioning, which can cooperate with the press commissioning. The split automatic stamping production line requires a manual material introduction, feeding, and commissioning of three types of machines: material rack, Straightener machine, and feeder, which is extremely cumbersome and requires a lot of human resources and material resources. In particular, when using a wide plate and heavy material roll, the simple material drawing and feeding processes need to be completed with the help of multiple people and often need to be assisted by crowbars, which is not only easy to hurt people but also easy to cause machine damage.

The press production line of the 3in1 decoiler straightener feeder has more advantages than the traditional combined feeding line, no matter in terms of structure, operation, efficiency, cost, and other factors. The 3in1 decoiler straightener feeder has completely replaced the traditional model, which is also why more and more enterprises in the stamping industry choose the 3in1 decoiler straightener feeder.